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Jet Compressors out-perform mechanical compressors for increasing DO in borehole water.

Application

Traditionally Mechanical Compressors have been used to inject air into water extracted from boreholes in order to raise dissolved oxygen (D.O.) levels so iron and manganese can then be precipitated and removed by filtration. Venturi and Fluid Jet System Specialists Transvac were invited by a large Water Plc to design and manufacture a special Jet Compressor to assess how it would perform compared with an existing mechanical Compressor.


Liquid jet compressor with booster pump

Principle of Operation

Pressurised water, discharged at high velocity via the unique vortex type nozzle, provides the motive energy to entrain atmospheric air. The water and air streams are thoroughly mixed under conditions of high shear to ensure maximum oxygen transfer takes place. The velocity of the aerated water is then reduced to recover sufficient pressure to overcome back pressure from the downstream filtration system.


Process Diagram

Test Installation

A by-pass line was taken from the borehole pumping main and returned back at the same injection point previously used by the mechanical Compressors. The Jet Compressor system comprised a 1.1 Kw booster pump, pressure indicator, atmospheric air pipework with non-return Valve and by-pass water pipework.

Performance

The Pumping station included three borehole pumps which delivered a maximum total flow of 60 litres/sec. to the filtration system. A Booster Pump, in the by-pass line, raised the water pressure to approx. 4.5 barg to power the Liquid Jet Compressor which entrained atmospheric air and discharged the aerated water back into the main at a pressure of approx. 4 m W.C.. The measured D.O. rose steadily to between 40 and 50 % of saturation (depending upon how many borehole Pumps were in operation). This compared favourably to the mechanical Compressors which could only maintain an unsteady D.O.of 20 to 30 % of saturation. This increase in D.O. improved the quality of the potable water supply because more iron and manganese could be removed by filtration.

The existing mechanical Compressors were each fitted with 7.88 Kw motors whereas the Liquid Jet Compressor Booster Pump was fitted with a 1.1 Kw motor, which will result in an annual saving in running costs of approx. £6000. Expensive edible oil used to lubricate the mechanical Compressors which is normally dissipated into the potable water was not needed.

Mechanical Compressors are expensive and require regular planned maintenance with duty / standby installations common practice for process security. Transvac Liquid Jet Compressors are inexpensive and as they are made from stainless steel with no moving parts and no maintenance is needed. A simple low cost standard Booster Pump is the only unit which will require some planned maintenance. An optional simple atmospheric air control system, linked to D.O., can be added if control of the D.O. is preferred.



Housing containing Liquid
Jet compressor system
  Advantages
  • Improved D.O. levels
  • Low capital cost
  • Low running costs
  • Minimal maintenance
  • Simple to install or retrofit
  • Virtually silent
  • No oil contamination
  • Custom designed
Transvac Systems Ltd, Monsal House, Bramble Way, Alfreton, Derbyshire, DE55 4RH, England
Telephone: +44 (0)1773 83 11 00 Facsimile: +44 (0)1773 83 11 23 E-mail: sales@transvac.co.uk
© Copyright 2008 Transvac Systems Ltd